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KTM 250 EXC Broken exhaust flange

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  • KTM 250 EXC Broken exhaust flange

    Busted the exhaust flange on my 2005 250 exc and not able to get a spare. Can order one from a 2006 model that were sold separately but KTM are out of stock or ex Austria.

    YouTube has a bloke fixing them by milling the broken flange off and welding on a turned up replacement but he is from the USA.

    Any suggestions for machine shop in Brisbane who has done this before or who is capable of doing the repair?

  • #2
    If you still have the broken piece then any welder should be able to weld it back into place for you. If not, you could try the wreckers for a second hand barrel.


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    • #3
      Maybe a 300 kit is available and reasonably priced? I good mate managed a 2008-2011 barrel onto an '07 which should similar to your '05. There is some stuffing around but doable.

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      • #4
        F1 Moto does exchange barrels. They may be able to help you out.
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        • #5
          Lots of 250 riders added 300 kits, there should be some 250 top ends lying around.

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          • #6
            No luck with any sh ones. Tried to order from KTM a 2006 part#. They took the money but 2 months later no stock exists so refunded. Will do the repair when time allows but for now jb weld and hose clamp will have to do.

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            • #7
              Originally posted by Valley 50 View Post
              No luck with any sh ones. Tried to order from KTM a 2006 part#. They took the money but 2 months later no stock exists so refunded. Will do the repair when time allows but for now jb weld and hose clamp will have to do.
              Nice bogjob Valley.
              How many rides on it like that?
              Please keep us posted on how it holds up.

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