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  • Originally posted by silverfox View Post
    Hey Coley
    Does an 03 125 swingarm work with the 03 250 chassis? or what do you use??
    also from mem, did you used an 04 125 left rad and an 07 right rad? Got my frame just trying to gather some bits and pieces.
    Cheers
    Swingarm will be perfect, radiators I used 05/07. 04 left would be slightly better for lower cross over clearance but not nessicary.
    13 isnt unlucky, i just keep falling off.
    http://www.getonitperformancesports.com/

    Comment


    • Cheers bloke. will get on it!!
      WANTED, OLD MX BIKES OR PARTS
      Life is all about ASS, Kissing it, kicking it, covering it and trying to get it!!!
      "Going to McDonalds for a salad roll is like going to a brothel for a hug"

      2016 Beta 300 RR, 2013 KTM500 EXC, !
      Plus all this vintage stuff!!!!!!
      72 Husky 400, 73 Husky 250, 77 RM 370x2 77 Honda CR 125, 79 Honda CR125, XR 75, 79 XL500 Honda hybird, 86 Suzuki TSX 250, 82 Honda CR480,83 CR250, 83 YZ 490, 77 Honda 750/4, 77 Maico 400 84 KDX 200/ 250, 90 KDX200

      Comment


      • Hey Coley. what did you end up doing for the exhaust flange?? did you come up with a solution for the clearance issue?? Got a frame on the way!!
        WANTED, OLD MX BIKES OR PARTS
        Life is all about ASS, Kissing it, kicking it, covering it and trying to get it!!!
        "Going to McDonalds for a salad roll is like going to a brothel for a hug"

        2016 Beta 300 RR, 2013 KTM500 EXC, !
        Plus all this vintage stuff!!!!!!
        72 Husky 400, 73 Husky 250, 77 RM 370x2 77 Honda CR 125, 79 Honda CR125, XR 75, 79 XL500 Honda hybird, 86 Suzuki TSX 250, 82 Honda CR480,83 CR250, 83 YZ 490, 77 Honda 750/4, 77 Maico 400 84 KDX 200/ 250, 90 KDX200

        Comment


        • Originally posted by silverfox View Post
          Hey Coley. what did you end up doing for the exhaust flange?? did you come up with a solution for the clearance issue?? Got a frame on the way!!
          the exhaust flange will fit, you rotate it one position anti clockwise. Countersink the 3 holes to accomodate countersunk bolts. This method allows for only 3 springs.
          13 isnt unlucky, i just keep falling off.
          http://www.getonitperformancesports.com/

          Comment


          • Cheers Coley. Got the motor into the frame today, but my flange will not fit on that way. Must be a variation in frames as it fits up to the swingarm and bottom mount fine. Got the frame stretched ok and original front mounts fitted back up. Might have to mod the bottom radius of the y. Need another couple of mm to get the flange on and away from the frame. Think the pipe will still hit on the Y as well. Have to think about it a bit more.
            I tell you what though, following your thread really has made this a walk in the park so far!! Taken me about 4 hrs to get to this stage, and 3 of those was stretching the frame!! Damm they spring a long way!!
            Thanks again for your help. Will post some pics next week.
            WANTED, OLD MX BIKES OR PARTS
            Life is all about ASS, Kissing it, kicking it, covering it and trying to get it!!!
            "Going to McDonalds for a salad roll is like going to a brothel for a hug"

            2016 Beta 300 RR, 2013 KTM500 EXC, !
            Plus all this vintage stuff!!!!!!
            72 Husky 400, 73 Husky 250, 77 RM 370x2 77 Honda CR 125, 79 Honda CR125, XR 75, 79 XL500 Honda hybird, 86 Suzuki TSX 250, 82 Honda CR480,83 CR250, 83 YZ 490, 77 Honda 750/4, 77 Maico 400 84 KDX 200/ 250, 90 KDX200

            Comment


            • Originally posted by silverfox View Post
              Cheers Coley. Got the motor into the frame today, but my flange will not fit on that way. Must be a variation in frames as it fits up to the swingarm and bottom mount fine. Got the frame stretched ok and original front mounts fitted back up. Might have to mod the bottom radius of the y. Need another couple of mm to get the flange on and away from the frame. Think the pipe will still hit on the Y as well. Have to think about it a bit more.
              I tell you what though, following your thread really has made this a walk in the park so far!! Taken me about 4 hrs to get to this stage, and 3 of those was stretching the frame!! Damm they spring a long way!!
              Thanks again for your help. Will post some pics next week.
              On the underside of the Y there is a bead of weld, file that back flush in the center. You wont need to do the whole thing just the middle about inch wide.
              13 isnt unlucky, i just keep falling off.
              http://www.getonitperformancesports.com/

              Comment


              • Looking forward to the pics, Silverfox.
                2009 Yamaha YZ 125
                2009 TM EN 450FesGone
                2005 KTM 250 SX Gone

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                • coley it looks great loved looking and reading it congrats on finishing

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                  • Congrats

                    This was an awesome read coley..... Great build mate... Don't go riding it near cow pats!!!!

                    Comment


                    • Originally posted by Shitscared View Post
                      This was an awesome read coley..... Great build mate... Don't go riding it near cow pats!!!!
                      It was until photobucket raped it!!

                      Comment


                      • nice job !!
                        -- CRF 450R 04 /CFR 450R 13/ CR 250R 01 --

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                        • It has been going for a while but absolutely...
                          #KTM 1290 Super Adventurer#

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